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Top Tips for Heavy Equipment Welding Safety

3/3/2020

32 Comments

 
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Image by rominaluchetta from Pixabay
There is a demand for heavy equipment and trained heavy equipment operators. The manufacturing of heavy equipment requires skilled welders and specialised welding tools.
 
The construction and manufacturing industries also need consistent welding quality. These results can only be achieved through the use of specialised mechanical welding equipment.
 
Modern manufacturing welding procedures use semi-automatic, machine, automated, and robotic welding equipment.
 
Working with this equipment means different considerations on top of typical welding safety. Read on for important tips on how to keep yourself safe in the workshop, assembly line, or factory when working with heavy welding equipment.

​The Five Main Welding Processes

Manual
All control of the welding equipment is performed manually. This includes the manipulation of the welding machinery and manipulation of the work-piece. Manual welding is the most versatile but also the riskiest type of welding, due to the heavy involvement of the welder.

Semi-Automatic
Semi-automatic welding employs the use of equipment that controls some of the welding processes. The electrode feeds automatically to the arc while the welder manipulates the welding gun. Most welders prefer semi-automatic welding to other types of welding.

Machine / Mechanised
A gun, torch, or electrode holder is manipulated by a mechanical device that is operated by the welder. This mechanical device can also be a robot. Mechanised welding allows for safer and faster welding.

Automated
All welding activity is done by machinery, which can be adjusted between, but not during, the welding process. The operator simply needs to switch machinery on and off and watch for any issues with function or quality.
 
Automated welding is ideal for welding that needs to be repeated on multiple pieces with the same results and quality. This is important in factories or assembly lines.
​
Robotic
All welding activity is done by a robot/machine similar to automated welding. However, the machinery is robotic and, therefore, is pre-programmed with specific behaviours. This programming minimises the involvement of a person in the process.
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Steps for Heavy Equipment Welding Safety

Guard Your Machinery
Uncrewed stations are a danger to nearby workers, yet this is the workplace violation most perpetrated by workers.
 
Machinery and robotic equipment may be capable of managing the welding work. But, as with all electrical and robotic equipment, glitches and malfunctions are possible.
 
It’s crucial that you always guard and supervise the work station equipment to minimise any damage or accidents in the event of a malfunction.

Take Extra Care When Interacting with Machinery
No matter the type of machinery, there is a necessity to perform maintenance, testing, or programming regularly; and this has to be done manually by you or a skilled professional.
 
This is the time when most accidents occur, as it is at this point when you will need to make yourself vulnerable and interact directly with the machinery.

Know Your Safety Codes - Such as the America National Standards Institute Safety Code
The ANSI Safety in Welding, Cutting, and Allied Processes has been written to specify safe welding practices. It’s available for free to read online. First published in 1944 after World War II, this code was revised many times. It was most recently in 2012, to include all modern changes in technology.

​Safety Equipment for Heavy Equipment Welding Safety

​Different types of welding machinery should be used together with specific safety equipment. These items can be used to create a safe welding cell that can easily and safely be operated, manned, and reloaded by you or an employee.
 
In the case of robotic, automated, or mechanised equipment, some of these safety devices, could include:
 
  • Safety light curtains - these act as a visual guide for workers to notice areas where they should not place any of their limbs. In the event something crosses the beams, they will switch off equipment.
  • Interlocked perimeter guards - barrier walls that are erected around a workstation.
  • Pressure-sensitive safety mats - these can be placed around machinery. When trod on, they will switch off the equipment.
  • Laser scanners - these work similarly to the way the safety light curtains do. They highlight an area that is not safe, picking up movement, and switching off machinery if someone crosses through the beams.
 
Safety equipment may be expensive, but it can save more than its cost in litigation and compensation fees for injured workers. These resources from the United States Department of Labor prove the value of workplace safety equipment.

​Conclusion

​Welding is a dangerous business. Working with automated machinery and robots comes with added complexities which you or your employees should be aware of.
 
Although the equipment may now perform some of the more dangerous tasks, you always need to be vigilant. There are still enough on-the-job injuries that highlight a need to improve workplace safety.
Author bio - Nina is a freelance writer specialising in a few niches, including Home & Garden. Writing engaging and high-quality content ranging from interior design and landscape architecture to commercial construction and heavy equipment. 

Do you want to learn how to manage construction projects successfully?

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​Paul Netscher has written several easy to read books for owners, contractors, construction managers, construction supervisors and foremen. They cover all aspects of construction management and are filled with tips and insights.
The books are available in paper and ebook from most online stores including Amazon.
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32 Comments
Robert Gump link
28/9/2020 03:48:50 pm

Heavy equipment welding is very important in welding industry. I have been searching for such detailed elaborating for days ultimately your article proved to breaking news. Well-done nicely explained process and types. It helped me a lot.

Reply
Taylor Hicken link
15/10/2020 10:30:17 am

I agree when you mentioned that accidents could happen anytime and it is best to take the precautionary step to supervise and guard your work station when working with a welding machine. Glitches and malfunctions are possible on any electrical devices therefore, it is very important to consider some preventions step. I would like to think if someone wants to get this machine, he should make sure to supervise and guard it at all times.

Reply
Perth Welding Supplies link
20/10/2020 10:11:38 am

Welding is hard and can also be time-consuming. You can't just weld metal without proper knowledge of using a welding machine. When you cant handle a welding machine you must always seek for professionals' help. It is better to be safe than doing such a risky task for a beginner.

Reply
emily bennette link
29/10/2020 11:26:55 am

I liked that you pointed out that it would be smart to consider looking for metal fabrication tools that will be safe. It seems like if you are going to do welding you will want to make sure that you have protective gear. Personally, I would want to get a professional who has a lot of experience to do the work for me.

Reply
Shah Mohammad Polash link
30/10/2020 08:30:36 pm

I successfully converted my welder to a plating power supply, there is a short circuit cutoff that has to be fooled by passing a minimum spoof output voltage to the sens circuit via 2 diodes. This worked well enough to provide the 48 hours of 100A at about 5 V needed to plate a large rocket motor outer.

Reply
Rebecca Gardner link
6/1/2021 02:15:59 am

It made sense when you said that the workstation should always be supervised so malfunctions can be fixed quickly and cause minimal damage. According to my knowledge, it's also a good idea to use a hydraulic lift at your workstation to promote safety and increase efficiency. This info should be helpful to anyone getting started in equipment welding, so thanks for discussing it here.

Reply
Kristofer Van Wagner link
15/1/2021 08:37:50 pm

I do agree that it is important for us to be wise in choosing the condition of the equipment when choosing a used heavy equipment for sale or for rent. It makes sense for us to ensure of its condition as we will be certain that we are buying or renting something worthwhile. The other day my friend mentioned that he would like to buy an heavy equipment for his construction work. I will remind him accordingly.

Reply
kate hansen link
23/1/2021 04:44:45 am

It's good to know that you need to do maintenance testing regularly! My husband is planning on getting some wielding equipment soon in a couple of weeks, and he wanted to know more tips on how to safely work with it so that he can avoid any accidents. I'll make sure to pass these tips along to him once he finds wielding equipment to use.

Reply
Drywall Contractors and Painting Hunterdon link
11/2/2021 06:14:01 pm

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Reply
Drywall Contractors and Painting Hunterdon link
16/2/2021 09:11:54 am

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Reply
Mikaela Flemington link
16/2/2021 08:49:31 pm

Is this drywall contractors salary still relevant for today? Or have things changed? What I'm curious about is how this will carry out, like what will the trend be for this type of stuff? https://www.lancasterdrywallcontractors.com

Reply
Mikaela Flemington link
16/2/2021 08:58:07 pm

I really loved this article about drywall contractors cost! It gave me some new insights that I never really thought of before. https://www.lancasterdrywallcontractors.com

Reply
mohammad link
1/3/2021 11:47:22 am

Really This goes far beyond the commenting! It wrote his thoughts while reading the article amazingly :)

Reply
mohammad link
1/3/2021 12:51:24 pm

I think this is an informative post and it is very useful and knowledgeable. I really enjoyed reading this post

Reply
mohammad link
2/3/2021 03:27:14 pm

Love your site. My thanks for doing such a good job. I will come back to read more and inform my friends about your site.

Reply
Robotic Automation Companies link
9/3/2021 01:12:26 pm

This is really appreciated that you have presented this data over here, I love all the information shared. It will be very helpful to understand the construction management blog. Great post to share!!

Reply
Amelia White link
10/3/2021 06:26:15 pm

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Reply
Larry Weaver link
30/3/2021 03:41:44 am

Thanks for the info about construction safety. I am hoping to start construction soon. I'll make sure to hire a contractor to ensure I stay safe.

Reply
Welding Hamilton link
4/4/2021 12:51:33 am

It’s interesting to read what other people thought about top tips for heavy equipment welding safety and how it relates to them or their clients, as their perspective could possibly help you in the future.

Reply
industrial instrumentation link
15/4/2021 04:35:29 pm

An awesome blog provide all the information on the top tips for heavy equipment welding safety in detail. This article provides us true and insightful information regarding it. This article is very helpful. Great blog indeed, will visit again future to read more!!I am sure many people will come to read about it in future.

Reply
Eve Mitchell link
24/5/2021 11:16:50 pm

I love the tip about knowing the welding safety code. My son is in a class where he has to weld. I am worried about fumes so it would be great for them to have a machine to deal with it.

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Chris Pederson link
29/5/2021 01:43:50 am

I like how manual welding is the most versatile. That is the kind of work I need on the project I have in mind. Hopefully, I can find a welder who is an expert in this field of welding.

Reply
Best Access Doors link
16/6/2021 06:22:39 pm

Good article with an excellent way of presentation. Keep it up. Thanks for sharing.


Reply
Access Doors and Panels link
16/6/2021 06:25:42 pm

This post is definitely satisfying. Keep posting quality articles for your followers!


Reply
Mia Evans link
15/7/2021 11:03:18 am

Thanks for helping me understand that there is safety equipment that is expensive, but it is necessary according to the authorities. I guess it is best to entrust welding projects to professionals since they have the right training and tools for proper and safe jobs. I hope I can find a welder that I can trust because I just need their help to create a gate for my property to keep wild animals away from the yard.

Reply
Millie Hue link
19/8/2021 09:21:27 am

I totally agree when you said that there should be safety equipment along with the welding machinery to keep the welder safe. I will keep that in mind and make sure to hire a welder with the right safety equipment. We just need their services because my gate has been damaged now after a car accidentally hit it last night.

Reply
Syndicate Welding Services link
28/1/2022 08:35:17 pm

Hello
Thanks for sharing the great information. I read this blog and must say the information that you shared in this blog is really very useful. Please post more blog related to Custom Stainless Steel Fabrication Service In Canada.
Thank You.

Reply
Victoria Addington link
3/2/2022 04:32:52 pm

I found it interesting when you explained that robotic welding is pre-programmed with specific behaviors that discourage human intervention in the process. This got me thinking that robotic welding also provides innovative solutions for many manufacturing industries. With that said, it's advisable for businesses to opt for robotic welding since it can upgrade their operation in so many positive ways while ensuring that every worker is trained to operate them.

Reply
John Carston link
23/2/2022 12:11:22 pm

I'm glad that you talked about the importance of using specialized welding tools for manufacturing steel gates. I remember when my uncle mentioned to me last night that he is planning to have a steel gate installed in their commercial property for safety purposes, and he asked if I have any idea what is the best option to do. Thanks to this informative article I'll be sure to tell him that they can consult a trusted welding company as they can answer all his inquiries.

Reply
Kristofer Van Wagner link
6/7/2022 04:27:17 am

Thanks for reminding us that it is important for us to put on the proper gear when we are doing any welding works. It makes sense as in doing so, it ensures that we are safe. I will definitely keep in mind this.

Reply
Tex Hooper link
13/9/2022 07:58:21 am

I never considered using interlocking perimeter guards. I imagine that would be easy to do with steel. I'll have to consider getting a manufacturer to help me out.

Reply
Steve Smith link
18/1/2023 06:52:55 am

I found it interesting when you said that a great manual welding performance is the only way to have a proper welding project. My best friend mentioned a couple of days ago that he and his business companion were looking for a welding gas supplier to help them supply gases to prevent shortcomings in their welding business production. He asked if I had ideas on the best option to consider. I'm thankful for this enlightening article. I'll tell him he can consult a trusted welding gas supplier company as they can provide details about their supplies.

Reply



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